Product Description:
This charging pile sheath material is made of high-purity resin as the base material, and is mixed with halogen-free flame retardants, antioxidants, etc. and extruded and granulated. It has excellent performance such as halogen-free, heat-resistant, and weather-resistant, has no precipitation pollution, meets the relevant requirements of ROHS, and is easy to extrude and process.
Application field: Applicable to the outer sheath and insulation of charging pile charging lines of GB/T 33594.
Product parameters:
| TPE new energy vehicle charging pile cable sheath material | ||||
| Testing items | VALUE | Typicalva lue | UNIT | Method |
| Hardness | 80±3 | 80 | A | GB/T 2411 |
| Specific gravity | 1.02±0.05 | 1.02 | g/cm3 | GB/T 1033 |
| Heat resistance grade | 105 | 105 | °C | — |
| Volume resistivity at 20°C | ≥1014 | 6.2× 10 14 | Ω . mm | GB/T 2951 |
| Tensile strength before aging | ≥10 | 12.5 | Mpa | GB/T 2951 |
| Elongation before aging | ≥300 | 580 | % | GB/T 2951 |
| Performance after aging 135℃×168h | ||||
| Tensile strength after aging | ≥10 | 13.75 | Mpa | GB/T2951 |
| Tensile strength change rate | ≤±25 | 10 | % | GB/T2951 |
| Elongation after aging | ≥300 | 480 | % | GB/T2951 |
| Change rate of elongation at break | ≤±25 | -17 | % | GB/T2951 |
| Tear resistance | ≥20 | 35 | N/mm | GB/T 33594 |
| （16H,-40°C） Low-temperature embrittlement | -40°C | Conform to | \ | GB/T 5470 |
| （720H，UV ） Weather resistance | No cracks on the surface | Conform to | \ | GB/T 33594 |
| Change rate of tensile strength | ≤30 | 15.2 | % | \ |
| Change rate of elongation at break | ≤30 | 22.3 | % | \ |
| Acid and alkali resistance (oxalic acid, sodium hydroxide, 23°C, 168H) | ||||
| Change rate of tensile strength after acid resistance | ≤±30 | -20 | % | GB/T 2951 |
| Elongation at break after acid resistance | ≥100 | 121 | % | GB/T 2951 |
| Change rate of tensile strength after alkali resistance | ≤±30 | ±19 | % | GB/T 2951 |
| Elongation at break after alkali resistance | ≥100 | 118 | % | GB/T 2951 |
| （80°C，168H）Hydrolysis resistance | ||||
| Change rate of tensile strength after water resistance | ≤±30 | -23 | % | GB/T 2951 |
| Elongation at break after water resistance | ≤±30 | -22 | % | GB/T 2951 |
| Surface resistance | ≥109 | 1010 | \ | GB/T33594 |
| Finished product flame retardant | Single vertical burning | \ | GB/T33594 | |
| ROHS | The latest EU regulations | Conform to | \ | \ |
| REACH | The latest EU regulations | Conform to | \ | \ |
| HF | IEC61249-2-21:2003 Limited value | Conform to | \ | \ |
| TPE new energy vehicle charging pile cable insulation material | ||||
| Testing items | VALUE | Typicalvalue | UNIT | Method |
| Hardness | 90±3 | 90 | A | GB/T 2411 |
| Specific gravity | 1.02±0.05 | 1 | g/cm3 | GB/T 1033 |
| Heat resistance grade | 105 | 105 | °C | — |
| Volume resistivity at 20°C | ≥1015 | 6.9× 10 14 | Ω . mm | GB/T 2951 |
| Tensile strength before aging | ≥10 | 14.8 | Mpa | GB/T 2951 |
| Elongation before aging | ≥300 | 590 | % | GB/T 2951 |
| Performance after aging 135℃×168h | ||||
| Tensile strength after aging | ≥10 | 16.8 | GB/T2951 | |
| Tensile strength change rate | ≤±25 | 14 | % | GB/T2951 |
| Elongation after aging | ≥300 | 520 | GB/T2951 | |
| Change rate of elongation at break | ≤±25 | -12 | % | GB/T2951 |
| （16H,-40°C） Low-temperature embrittlement | -40°C | Conform to | - | GB/T 5470 |
| Finished flame retardant (with sheath) | Single vertical burning | pass | - | GB/T33594 |
| ROHS | The latest EU regulations | Conform to | ||
| REACH | The latest EU regulations | Conform to | ||
| HF | IEC61249-2-21:2003 Limited value | Conform to | ||
TPE (thermoplastic elastomer) as a cable material for new energy vehicle charging piles has the following advantages:
Simple processing technology: TPE material is easy to process and can be extruded by common thermoplastic material processing methods, which improves production efficiency.
Low density: TPE cable is relatively light and easy to install and wire.
Moderate price: Compared with other high-performance materials, TPE cable materials are more cost-effective.
Soft overall cable: TPE material provides good softness, making the cable easy to bend and operate, especially in occasions where frequent movement or bending is required.
Temperature resistance: TPE cable can maintain stable performance over a wide temperature range, generally cold-resistant temperature up to -50°C, temperature resistance up to 120°C.
Chemical resistance: TPE material has good tolerance to a variety of chemicals, including acids, alkalis and oils.
Weather resistance: TPE cable can be used for a long time in outdoor environments and has good UV and ozone resistance.
Environmental protection characteristics: TPE material does not contain halogens, produces less toxic gases when burned, and meets environmental protection requirements.
Wear resistance: TPE material has a certain wear resistance and is suitable for use in environments where it may be subject to wear.
Flexibility: The flexibility of TPE cable material makes it more convenient during installation, especially when frequent bending is required between the vehicle charging port and the charging pile.
