XLPE-UV cable insulation material

Product Introduction

The UV-crosslinked polyethylene insulation material series products are mainly made of polyethylene as raw material, with photoinitiators, crosslinkers, antioxidants and processing aids added, and are made by twin-screw extrusion and granulation. The products have excellent mechanical properties and strong resistance to environmental stress cracking; they are easy to process and have a fine and smooth surface.

Application

The products reach the crosslinked state after being irradiated by LED UV crosslinking equipment in the molten state, which fully complies with the JB/T10437-2004 standard.

XLPE-UV cable insulation is a special type of crosslinked polyethylene (Crosslinked Polyethylene) that is irradiated with ultraviolet (UV) light during production to achieve better physical and chemical properties. This material is widely used in medium and high voltage power cables due to its excellent electrical, thermal and mechanical properties.

To improve the physical properties of XLPE, physical entanglement can be increased by doping with low levels of polyolefin materials such as LLDPE or HDPE. This new XLPE insulation material has significantly improved mechanical properties at high temperatures, while the mechanical properties at room temperature are slightly improved. By adding HDPE or LLDPE, the physical entanglement of the XLPE molecular chains can be increased, which, like the crosslinking points formed by chemical crosslinking, can enhance the mechanical properties of XLPE insulation. This shows that it is possible to reduce the concentration of crosslinkers during the XLPE cable manufacturing process while maintaining electrical properties and improving mechanical properties at high temperatures.

Product Parameters

Test items	Test Methods	Unit	Typical Value
Tensile strength	GB/T1040	MPa	15.0-18.0
Elongation at break	GB/T1040	%	480.0-610.0
Heat aging test（135℃，168hr）
Maximum change rate of tensile strength	GB/T2951.2	%	﹣5~﹢10
Maximum change rate of elongation at break	GB/T2951.2	%	﹣7~﹢12
Thermal stretching（200±3）℃×15min×0.2MPa
Maximum elongation under load	GB/T2951.5	%	40.0-70.0
Maximum permanent elongation after cooling	GB/T2951.5	%	﹣10~0
Impact brittle temperature (-76℃)	GB 5470	Pcs	0/30
Number of fractures/number of samples	GB 5470	Pcs	0/30
Dielectric strength	GB/T1408.1	MV/m	39
Dielectric loss factor 50Hz, 20℃	GB 1409	-	0.5×10-3
Relative dielectric constant 50Hz, 20℃	GB 1409	-	2.19
Volume resistivity 20℃	GB 1410	Ω.m	7.40×1014

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FAQS

What are your main products?

Angreen Main Products
Angreen's main products include cross-linked polyolefins (XLPO), cross-linked polyethylene (XLPE) of various types of cross-linked materials, low smoke zero halogen (LSZH) series materials, thermoplastic polyurethane (TPU), thermoplastic elastomers (TPEs), silicone, EPDM, PVC and other materials.
Widely used in various wires, cables, optical fiber cables, UL cables, TUV cables and other fields, covering new energy vehicles, artificial intelligence, robots, rail transit, high-speed rail subways, equipment, ships, 5G optical communications, building decoration, photovoltaics, electricity, power generation, wind energy, mining, medical, ocean and other professional fields.
Do you have a research and development team?

Angreen Has A Senior And Professional R&D Team.
Yes, Angreen has a senior and experienced R&D team, including 3 PhDs in polymer materials, 1 postdoctoral fellow in chemistry and chemical engineering, and 2 specially appointed professors. It has strong experimental R&D capabilities and independent patented technologies, and has multiple R&D divisions, each of which is led by PhD leaders.
R&D departments include:
Low smoke and halogen-free materials division
TPE materials division
TPU materials division
New energy materials division
Silicone products division
Angreen has established in-depth cooperation with key universities and research institutions such as the University of Science and Technology of China, and has established a basic R&D laboratory in the laboratory of USTC. PhDs from USTC and corporate R&D technicians conduct preliminary research and development of various new products at home and abroad for various cutting-edge technologies, providing reliable R&D technical support for leading technologies.
At the same time, the company has a senior and experienced R&D team with strong experimental R&D capabilities and independent patented technologies, and has multiple R&D divisions, each of which is led by PhD leaders. In addition, we have established close cooperative relations with many national key laboratories of key universities and scientific research institutions such as the University of Science and Technology of China, and can provide comprehensive combustion experiments including large-scale combustion, B1, CPR, etc., a full range of performance and R&D demonstration tests, and all-round product R&D solutions.
Angreen is also a designated postdoctoral research workstation of the Ministry of Human Resources and Social Security, Anhui Province Wire and Cable Materials Engineering Technology Research Center, New Product and New Technology Cooperation Base of East China University of Science and Technology, Graduate Internship Base of University of Science and Technology of China, Polymer Materials Laboratory Base of Tongji University, and Industry-University-Research Transformation Base of Wire and Cable Materials of Zhejiang University.
Can you produce custom products?

Yes, all of Angreen's products can be custom-designed and manufactured to meet your application needs and product directions effectively and reasonably.
The Process Of Customizing Products Is As Follows.
1. Customer Demand
Customers provide product requirements and technical parameters.

2. Customized R&D
Our R&D team develops products according to customer needs and provides corresponding physical properties and quotations.

3. Sample Production
If the physical properties and quotations meet customer expectations, our company will produce samples and send them to customers.

4. Customer Testing
Customers take samples for testing to check whether relevant performance meets product requirements.

5. Customer Confirmation
Customer test samples meet the requirements. If not, our company will continue to adjust parameters.

6. Mass Production
After obtaining customer confirmation, we immediately start mass production of products to ensure timely delivery.

7. Logistics Coordination
After the product is produced，we will ensure that the product is delivered safely and on time through professional logistics services.

8. Full Tracking
We monitor the entire logistics process to ensure that customers are aware of product dynamics at any time.

9. Professional Suggestions
Provide customers with the best manufacturing suggestions to improve their production efficiency and product quality.

XLPE-UV cable insulation material

XLPE-UV cable insulation material

Angreen Main Products

Angreen Has A Senior And Professional R&D Team.

The Process Of Customizing Products Is As Follows.