Product features:
This product has excellent 125℃, 150℃ temperature aging resistance, oil resistance, acid resistance, alkali resistance, strong surface wear resistance, high mechanical properties, low TVOC content, and performance meets the requirements of wire and cable TUV, DEKRA, COC, UL and other standards. Flame retardancy meets UL1581 VW-1, IEC60332-1 levels, and the series of products meet RoHS2.0, Reach, Halogen-free, PAHS, 23P-Free, PFOS & PFOA and other environmental protection requirements.
Application areas:
This series of products is often used to manufacture high-quality cable materials for high-temperature resistant electronic wires, new energy vehicle cables, charging pile cables, photovoltaic cables, etc.
XLPO (cross-linked polyolefin) is a thermosetting material that includes polymers of various olefin monomers, such as ethylene, propylene, etc., and its performance is improved through the cross-linking process. XLPO material is particularly important in cable insulation because it does not contain halogens and therefore does not release toxic gases when burned, which has significant advantages in terms of safety and environmental protection.
XLPO is related to and different from XLPE (cross-linked polyethylene). XLPE is a type of XLPO, which is a process of transforming the linear molecular structure of polyethylene into a mesh structure through radiation or chemical methods. XLPE has excellent heat resistance, chemical resistance and mechanical properties and is suitable for high-voltage cable insulation. XLPE's heat resistance can not decompose below 300°C, the long-term working temperature can reach 90°C, and the thermal life can reach 40 years. At the same time, XLPE maintains the excellent insulation properties of polyethylene, the insulation resistance is increased, the dielectric loss tangent is very small, and it is not greatly affected by temperature.
XLPO materials are often used for insulators and sheath materials for photovoltaic cables because they do not release toxic gases when exposed to fire, which is crucial to improving the safety of cables. Photovoltaic cables made of XLPO materials can reach a temperature resistance of 250°C, which makes them suitable for applications that require high temperature resistance.
In general, both XLPO and XLPE are high-performance insulation materials that are widely used in cable manufacturing. XLPO is more popular in certain specific applications due to its halogen-free properties, while XLPE is widely used due to its excellent overall performance. Both are cross-linked processes that improve the performance of polyethylene or other polyolefins, but their chemical composition and application areas may differ.
Physical properties | VALUE | Typical value | UNIT | Method |
Density | 1.0±0.05 | 1.05 | g/cm³ | ISO1183 |
Hardness | 86±4 | 88 | HA | ISO7619 |
Low temperature embrittlement Temperature | ≤15/30 | 0/30 | PCS() | ASTM-D746 |
Number of failures (-40℃) | - | - | - | - |
Mechanical properties | ||||
Tensile strength (After irradiation) | ≥12 | 14.3 | MPa | GB/T1040 |
Elongation at break (After irradiation) | ≥400 | 520 | % | GB/T1040 |
Thermal extension 200C×0.2MPax15min Elongation under load | ≤100 | 50 | % | GB/T2951 |
Permanent elongation | ≤15 | 5 | % | GB/T2951 |
Aged properties 175℃C×240h/Winding/Uncracked | ||||
Winding | No crack | No crack | - | ISO6722 |
Withstand voltage breakdown | No breakdown | No breakdown | - | ISO6722 |
Aged properties 150C×3000h/Winding/Uncracked | ||||
Winding | No crack | No crack | - | ISO6722 |
Withstand voltage breakdown | No breakdown | No breakdown | - | ISO6722 |
Thermal shrinkage 150°C×15min/Contraction at any end | ≤2 | 0.9 | mm | ISO6722 |
Electrical performance | ||||
20℃ Volume resistivity | ≥1.0×10^14 | 3.5×10^15 | Ω·cm | ISO 14309 |
Dielectric strength | ≥20 | 28 | MV/m | DIN EN 6024 |
Flame retardant and combustion performance | ||||
Hydrogen halide gas content | ≤5 | 0 | mg/g | GB-T17650.1 |
PH value of combustion gas | ≥4.3 | 5.8 | - | GB-T17650.2 |
Combustion gas conductivity | ≤10 | 5 | μs/mm | GB-T17650.2 |
Flame retardant with single inclined angle of 45 degrees | - | Pass | - | ISO6722 |